It’s been awhile since we’ve wanted to show you a bit more about how we build the tonearm for our turn table. As you’ll see, it’s a lot more work intensive than it would appear!
Since we build Phono #5 with as little constraints on performance as possible, it is possible for us to use a longer arm than would otherwise fit on a normal turntable. The usual tonearm will measure about 9.5″ whereas ours is closer to 12.5″. This alleviates a lot of the tangential error usually present.
First, we start with a carbon fiber tube and coat it with our special foam recipe. We’ve played around with a lot of different mixtures before settling with what we’re using. Achieving the right density and machinability was critical.
Next comes the head-shell which is made from a carbon fiber/foam sandwich. This separate part is then bonded to the main part of the tonearm.
We then wrap this assembly in carbon fiber to ensure the strongest structure possible. The odd shape forces us to bring out our trusty sewing machine to work on the carbon fiber fabric. Once this layer is applied, we use surgical tubing wrapped around the arm to apply even pressure while the epoxy cures.
To lower the head-shell relative to the virtual pivot’s location, we need to shave off some material at the bottom of the tube. We then bond another carbon fiber/foam sandwich underneath. This area needs to be quite strong as it will serve as the anchor between the tonearm and the copper counter-weight. This is also where the Kevlar string will be attached as well as the plunger that goes into the oil basin that serves as a damper.
Another bit of foam is then added to create the rest of the shape at the back of the tonearm. A last layer of carbon fiber is added on top.
We’ll post pics on the counter weight design and fabrication soon!